SBKT Roller Crusher Introduction

The roller crusher achieves material crushing through two rollers rotating in opposite directions. It is highly efficient and energy-saving, easy to operate, and has energy saving, precise and controllable particle size, and simple maintenance as its core competitiveness. It has become one of the preferred equipment for fine crushing operations in the fields of building materials, metallurgy, mining, etc.

Ⅰ. Working principle
1. Material crushing process
The material falls into the gap between the two rollers from the upper feed port. The roller surface rolls the material into the extrusion zone through friction and gravity. The material is squeezed, sheared and ground between the rollers rotating in opposite directions, and finally crushed into the required particle size
2. Gap adjustment and protection mechanism
a. Particle size control: adjust the roller gap (usually 1-40mm) through wedges, gaskets or hydraulic devices to accurately control the particle size of the output
b. Overload protection: When encountering foreign objects such as metal, the roller automatically retreats to increase the gap to discharge foreign objects, and the hydraulic/spring device protects the core components of the equipment

Ⅱ. Performance characteristics
1. High efficiency and energy saving
a. Low speed and high torque: The working speed is only 35-75 rpm. Combined with high torque design, energy consumption is reduced by 15%-30%
b. Moderate crushing ratio: The crushing ratio is 5-8 times, the over-crushing rate is low, and the waste of fine powder is reduced
2. Excellent finished product quality
a. Excellent particle shape: The output is mostly cubic with rounded edges, suitable for high-quality aggregate production
b. Uniform particle size: The finished product particle size is stable and controllable through gap adjustment
3. Adaptability and reliability
a. Wide range of materials: medium and low hardness materials with compressive strength ≤160MPa (such as coal, limestone, iron ore)
b. Anti-blocking design: The roller surface adopts a smooth or toothed structure to reduce the blockage of sticky materials
c. Double protection: hydraulic coupling + sensor prevents motor overload, and centralized bearing lubrication increases life
4. Convenient maintenance
a. Modular structure: convenient maintenance, wear-resistant roller surface is strengthened by alloy
b. Low operating cost: simple structure, low failure rate, low maintenance frequency

III. Operation precautions
The roller crusher needs to be equipped with an iron remover to prevent metal foreign matter from damaging the roller surface. Check the roller surface wear and adjust the gap in time to avoid the discharge of too fine materials.