How to buy a crusher with an output of 100 tons per hour?

Crusher is an essential piece of equipment for manufactured sand production plants. There are many different types of crushers, so how do you choose one? And what is the price?

Crusher prices vary depending on the model, material, and process. Because the size of the raw material and production capacity required vary depending on individual needs, production line configurations also vary. This article uses a 100-ton-per-hour production capacity as an example to share the investment budget for common crushing production lines.

1. Jaw Crusher + Cone Crusher/Impact Crusher + Sand Maker
This is a complete crushing production line, and the budget is correspondingly higher. It is suitable for larger raw materials with finer output.

This production line can directly process the raw material using a jaw crusher, cone crusher/impact crusher, and sand maker after blasting. Stones under 1.2 meters in size can be fed directly into the jaw crusher for coarse crushing, followed by a cone crusher/impact crusher for finer crushing, and then into a size of less than 5 centimeters before entering the sand maker for shaping.

2. Jaw Crusher + Cone Crusher/Impact Crusher
This production line is suitable for customers with larger raw materials and require output in sizes of 12 or 13 inches. The jaw crusher + cone crusher offers a higher budget than the jaw crusher + impact crusher combination, and both can achieve a production capacity of 100 tons/hour.

3. Cone Crusher/Impact Crusher + Sand Maker
This production line is suitable for customers with smaller raw materials and require finished machine-made sand as the output. The cone crusher + sand maker is suitable for higher-hardness materials, while the impact crusher + sand maker is suitable for medium-soft materials.

4. Single Crusher (Single Jaw Crusher, Cone Crusher/Impact Crusher, Sand Maker)
If your budget is very limited, you can still achieve your desired output by selecting a single crushing machine to process your stone. This is suitable for customers whose raw material size fits the machine’s input size and who can meet their output requirements with a single machine.
The jaw crusher has a feed size of approximately 30 to 40 centimeters and a discharge size of less than 1 centimeter.
The impact crusher/cone crusher has a feed size of 20 to 30 centimeters and a discharge size of 1 to 2 centimeters. The sand making machine feeds material under 5 cm and discharges material under 5 mm.

The above is a common configuration and budget estimate for a crushing line for your reference. If you would like a detailed quote, please contact Shengbang Machinery via WhatsApp at +8613949025317.